Free Toro Recycler 22-inch 20334C Operator's Manual PDF | Manualsnet (2024)

Form No. 3377-153 Rev A 22in Recycler Lawn Mower Model No. 20332/20332CSerial No. 313000001 and Up Model No. 20334/20334CSerial No. 313000001 and Up

Operator's Manual

Replacement parts are available from an Authorized Service Dealer or at www.shoptoro.com.

Introduction This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

Figure 1

1. Model and serial number plate

Write the product model and serial numbers in the space below:

Model No.

Serial No.

This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

Figure 2

1. Safety alert symbol

This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

WARNING CALIFORNIA

Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects,

or other reproductive harm.

Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian ICES-002.

The enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer.

2012The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420

Register at www.Toro.com. Original Instructions (EN) Printed in the USA All Rights Reserved *3377-153* A

For models with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940. As configured to meet safety, emission, and operating requirements, the actual engine horsepower on this class of lawn mower will be significantly lower.

Contents Introduction .................................................................. 1

General Operation .................................................. 2 Slope Operation ...................................................... 3 Children................................................................. 3 Service ................................................................... 3 Safety and Instructional Decals ................................. 4

Setup ............................................................................ 5 1 Installing the Handle ............................................. 5 2 Installing the Recoil-starter Rope in the Rope Guide................................................................. 6

3 Filling the Engine with Oil...................................... 6 4 Charging the Battery.............................................. 7 5 Insert the Button in the Electric Starter..................... 7

Product Overview .......................................................... 8 Operation ..................................................................... 8

Filling the Fuel Tank ................................................ 8 Checking the Engine Oil Level .................................. 9 Adjusting the Cutting Height .................................... 9 Starting the Engine .................................................10 Using the Self-propel Drive......................................10 Stopping the Engine ...............................................11 Recycling the Clippings ...........................................11 Bagging the Clippings .............................................11 Side-discharging the Clippings..................................12 Operating Tips ......................................................13

Maintenance .................................................................14 RecommendedMaintenance Schedule(s) ......................14 Preparing for Maintenance.......................................14 Replacing the Air Filter............................................15 Changing the Engine Oil .........................................15 Charging the Battery ...............................................16 Replacing the Fuse..................................................16 Replacing the Blade ................................................17 Adjusting the Self-propel Drive Cable........................18 Cleaning the Machine..............................................18

Storage ........................................................................19 Preparing theMachine for Storage ............................19 Folding the Handle .................................................19 Removing theMachine from Storage.........................19

Safety This lawn mower meets or exceeds the CPSC blade safety requirements for walk-behind rotary lawn mowers and the B71.1 specifications of the American National Standards Institute in effect at the time of production.

Read and understand the contents of this manual before you start the engine.

The safety alert symbol (Figure 2) is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Improperly using or maintaining this mower could result in injury or death. To reduce this potential, comply with the following safety instructions.

The following instructions have been adapted from the ANSI/OPEI standard B71.1-2003.

This cutting machine can amputate hands and feet and throw objects. Failure to observe the following safety instructions could result in serious injury or death.

General Operation Read, understand, and follow all instructions on the

machine and in the manual(s) before starting. Do not put hands or feet near or under the machine.

Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the

instructions, to operate this machine. Clear the area of objects such as rocks, wire, toys, etc.,

which could be thrown by the blade. Stay behind the handle when the engine is running.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

Do not operate machine barefooted or while wearing sandals. Always wear substantial footwear.

Do not pull machine backward unless absolutely necessary. Always look down and behind before and while moving backward.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, rear guard, or other safety protective devices in place and working.

Never leave a running machine unattended. Stop the engine and wait until the blade comes to a

complete stop before cleaning the machine, removing grass catcher, or unclogging the discharge guard.

Operate machine only in daylight or good artificial light. Do not operate machine while under the influence of

alcohol or drugs. Never operate mower in wet grass. Always be sure of

your footing; walk; never run. Disengage the drive system, if so equipped, before

starting the engine. If the machine should start to vibrate abnormally, stop

the engine and check for the cause immediately. Vibration is generally a warning of trouble.

2

Always wear eye protection when operating machine. See manufacturer's instructions for proper operation and

installation of accessories. Only use accessories approved by the manufacturer.

Slope Operation Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on all slopes require extra caution. If you feel uneasy on a slope, do not mow it. Mow across the face of slopes; never up and down.

Exercise extreme caution when changing direction on slopes.

Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.

Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.

Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance.

Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the

watchful care of a responsible adult other than the operator.

Be alert and turn mower off if a child enters the area. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

Service Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources

of ignition. Use only an approved gasoline container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Never refuel the machine indoors. Never store the machine or fuel container where there is

an open flame, spark, or pilot light such as on a water heater or on other appliances.

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing immediately.

Never overfill fuel tank. Replace gas cap and tighten securely.

WARNING Exhaust contains carbon monoxide, an odorless, deadly poison that can kill you.

Do not run the engine indoors or in an enclosed area.

General Service Never operate machine in a closed area.

Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before starting.

Never make any adjustments or repairs with the engine running. Disconnect the spark plug wire and ground against engine to prevent unintended starting.

Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Do not change the engine governor setting or overspeed the engine.

Maintain or replace safety and instruction labels, as necessary.

3

Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.

Manufacturer's Mark

1. Indicates the blade is identified as a part from the original machine manufacturer.

94-8072

104-7953 Electric-start model only

1. Warningread the Operator's Manual for information on charging the battery; contains lead; do not discard. 2. Read the Operator's Manual.

112-8867

1. Lock 2. Unlock

114-7982

1. Warningread the Operator's Manual. 2. Thrown object hazardkeep bystanders a safe distance

from the machine. 3. Cutting/dismemberment hazard of hand or foot, mower

bladeremove the ignition key and read the instructions before servicing or performing maintenance.

4. Cutting/dismemberment hazard of hand or foot, mower bladestay away from moving parts.

5. Cutting/dismemberment hazard of hand or foot, mower bladedo not operate up and down slopes; operate side to side on slopes; stop the engine before leaving the operating position; and look behind you when backing up.

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1172718

Setup Important: Remove and discard the protective plastic sheet that covers the engine.

1 Installing the Handle

No Parts Required

Procedure

WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

Do not damage the cables when folding or unfolding the handle.

If a cable is damaged, contact an Authorized Service Dealer.

1. Remove the handle knobs from the machine housing (Figure 3).

Important: Route the cables to the outside of the handle knobs as you install the handle.

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Figure 3

2. Move the handle to the operating position.

3. Install and tighten the handle knobs that you removed in step 1.

2 Installing the Recoil-starter Rope in the Rope Guide

No Parts Required

Procedure Important: You must install the recoil-starter rope in the rope guide.

Hold the blade-control bar to the upper handle and pull the recoil-starter rope through the rope guide on the handle (Figure 4).

Figure 4

1. Recoil-starter rope 2. Rope guide

3 Filling the Engine with Oil No Parts Required

Procedure Important: Your machine does not come with oil in the engine, but it does come with a bottle of oil. Before starting the engine, fill the engine with oil.

Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher.

Note: When the crankcase is empty, pour about 3/4 of the crankcase capacity of oil in the crankcase, then do the following: 1. Move the machine to a level surface. 2. Remove the dipstick by rotating the cap

counterclockwise and pulling it out (Figure 5).

Figure 5

1. Dipstick

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3. Wipe the dipstick clean with a clean cloth.

4. Insert the dipstick fully into the oil-fill tube, then remove the dipstick.

5. Read the oil level on the dipstick (Figure 5).

If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 3 through 5 until the oil level on the dipstick is at the Full mark.

If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level on the dipstick is at the Full mark. Refer to Changing the Engine Oil (page 15).

Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

6. Install the dipstick securely.

Important: Change the engine oil after the first 5 operating hours; change it yearly thereafter. Refer to Changing the Engine Oil (page 15).

4 Charging the Battery

No Parts Required

Procedure Electric-start model only

Refer to Charging the Battery (page 16).

5 Insert the Button in the Electric Starter

No Parts Required

Procedure Electric-start model only

Press the button into the electric starter.

Note: Press firmly on the lower part of the button (Figure 6) until it clicks into place.

G020 325

Figure 6

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Product Overview

Figure 7

1. Handle 8. Cutting height lever (4) 2. Blade-control bar 9. Air filter 3. Electric starter

(electric-start model only) 10. Side-discharge deflector

4. Fuel tank cap 11. Bag-on-demand lever 5. Oil fill/dipstick 12. Handle knob (2) 6. Washout port (not shown) 13. Recoil start handle 7. Spark plug

Figure 8

1. Grass bag 3. Battery charger (electric-start model only)

2. Side-discharge chute

Operation Filling the Fuel Tank

DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.

To prevent a static charge from igniting the gasoline, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object.

Fill the tank outdoors when the engine is cold. Wipe up spills.

Do not handle gasoline when smoking or around an open flame or sparks.

Store gasoline in an approved fuel container, out of the reach of children.

Fill the fuel tank with fresh unleaded regular gasoline (having an octane rating of 87 or higher) from a major name-brand service station (Figure 9).

Note: Never use methanol, gasoline containing methanol, or gasoline containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.

Important: To reduce starting problems, add fuel stabilizer to the fuel all season, mixing it with gasoline less than 30 days old.

Figure 9

8

Checking the Engine Oil Level Service Interval: Before each use or daily

Note: Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher.

1. Move the machine to a level surface.

2. Remove the dipstick (Figure 10).

Figure 10

1. Dipstick

3. Wipe the dipstick clean with a clean cloth.

4. Insert the dipstick fully into the oil-fill tube, then remove the dipstick.

5. Read the oil level on the dipstick (Figure 10).

If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 3 through 5 until the oil level is at the Full mark on the dipstick (Figure 10).

If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level on the dipstick is at the Full mark. Refer to Changing the Engine Oil (page 15).

Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

6. Install the dipstick securely.

Adjusting the Cutting Height WARNING

Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.

Stop the engine and wait for all moving parts to stop.

Do not put your fingers under the housing when adjusting the cutting height.

CAUTION If the engine has been running, the muffler will be hot and can severely burn you. Keep away from the hot muffler.

Adjust the cutting height as desired. Set the front wheels to the same height as the rear wheels (Figure 11).

Note: To raise the machine, move the front cutting height levers rearward and the rear cutting height levers forward. To lower the machine, move the front cutting height levers forward and the rear cutting height levers rearward.

Figure 11

1. Raise the machine 2. Lower the machine

Note: The cutting height settings are 1 inch (25 mm); 1-3/8 inches (35 mm); 1-3/4 inches (44 mm); 2-1/8 inches (54 mm); 2-1/2 inches (64 mm); 2-7/8 inches (73 mm); 3-1/4 inches (83 mm); 3-5/8 inches (92 mm); and 4 inches (102 mm).

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Starting the Engine 1. Hold the blade-control bar against the handle

(Figure 12).

Figure 12

1. Blade-control bar

2. Push the electric-start button (Figure 13) (electric-start model only) or pull the recoil start handle (Figure 14).

Note: If the electric-start button has been removed, insert it in the electric starter; refer to Figure 13 (electric-start model only).

G020174

1

2

3

Figure 13 Electric start

1. Electric starter 3. Electric-start button (installed)

2. Electric-start button

Note: When you pull the recoil-start handle, pull it lightly until you feel resistance, then pull it sharply (Figure 14). Allow the rope to return to the handle slowly.

Figure 14 Recoil start

Note: If the machine does not start after several attempts, contact an Authorized Service Dealer.

Using the Self-propel Drive To operate the self-propel drive, simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you (Figure 15).

Figure 15

Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of inches (centimeters) forward to disengage the wheel drive. You can also try reaching just under the personal pace handle to the metal handle and push the machine forward a couple of inches (centimeters). If the machine still does not roll backward easily, contact an Authorized Service Dealer.

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Stopping the Engine To stop the engine, release the blade-control bar.

Note: Remove the electric-start button whenever you leave the machine (electric-start model only).

Important: When you release the blade-control bar, both the engine and blade should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.

Recycling the Clippings Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.

If the grass bag is on the machine and the bag-on-demand lever is in the bagging position, move the lever to the recycling position; refer to Operating the Bag-on-Demand Lever (page 11) before recycling the clippings. If the side-discharge chute is on the machine, remove it; refer to Removing the Side-discharge Chute (page 13) before recycling the clippings.

Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn.

WARNING A worn grass bag could allow small stones and other similar debris to be thrown in the operator's or bystander's direction and result in serious personal injury or death to the operator or bystanders.

Check the grass bag frequently. If it is damaged, install a new Toro replacement bag.

If the side-discharge chute is on the machine, remove it; refer to Removing the Side-discharge Chute (page 13) before bagging the clippings. If the bag-on-demand lever is in the recycling position, move it to the bagging position; refer to Operating the Bag-on-Demand Lever (page 11).

WARNING The blade is sharp; contacting the blade can result in serious personal injury.

Stop the engine and wait for all moving parts to stop before leaving the operating position.

Installing the Grass Bag 1. Raise and hold up the rear deflector (Figure 16).

Figure 16

1. Notches 3. Grass bag pin (2) 2. Rear deflector

2. Install the grass bag, ensuring that the pins on the bag rest in the notches on the handle (Figure 16).

3. Lower the rear deflector.

Removing the Grass Bag To remove the bag, reverse the steps above.

Operating the Bag-on-Demand Lever The bag-on-demand feature allows you to either collect or recycle grass and leaf clippings while the grass bag is attached to the machine. For bagging the grass and leaf clippings, press the button

on the bag-on-demand lever and move the lever forward until the button on the lever pops up (Figure 17)

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Figure 17

1. Bag-on-demand lever (in bagging position)

For recycling the grass and leaf clippings, press the button on the lever and move the lever rearward until the button on the lever pops up.

Important: For proper operation, remove any grass clippings and debris from the bag-on-demand door and the surrounding opening (Figure 18) before you move the bag-on-demand lever from one position to another.

WARNING The blade is sharp; contacting the blade can result in serious personal injury. Also, an open rear discharge area could allow small stones and other similar debris to be thrown in the operator's or bystander's direction and result in serious personal injury or death to the operator or bystanders.

Stop the engine and wait for all moving parts to stop before cleaning the bag-on-demand door and the surrounding opening.

Figure 18

1. Clean here

Side-discharging the Clippings Use side discharging for cutting very tall grass.

If the grass bag is on the machine and the bag-on-demand lever is in the bagging position, move the lever to the recycling position; refer to Operating the Bag-on-Demand Lever (page 11).

WARNING The blade is sharp; contacting the blade can result in serious personal injury.

Stop the engine and wait for all moving parts to stop before leaving the operating position.

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Installing the Side-discharge Chute Lift up the side deflector and install the side-discharge chute (Figure 19).

Figure 19

Removing the Side-discharge Chute To remove the side-discharge chute, lift up the side deflector, remove the side-discharge chute, and lower the side-discharge deflector.

Operating Tips General Mowing Tips Clear the area of sticks, stones, wire, branches, and other

debris that the blade could hit. Avoid striking solid objects with the blade. Never

deliberately mow over any object. If the machine strikes an object or starts to vibrate,

immediately stop the engine, disconnect the wire from the spark plug, and examine the machine for damage.

For best performance, install a new blade before the cutting season begins.

Replace the blade when necessary with a Toro replacement blade.

Cutting Grass Cut only about a third of the grass blade at a time. Do not

cut below the 2-1/8-inch (54 mm) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. Refer to Adjusting the Cutting Height (page 9).

When cutting grass over 6 inches (15 cm) tall, mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall.

Mow only dry grass or leaves. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall.

WARNING Wet grass or leaves can cause serious injury if you slip and contact the blade. Mow only in dry conditions.

Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris.

Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization.

If the finished lawn appearance is unsatisfactory, try one or more of the following: Replace the blade or have it sharpened. Walk at a slower pace while mowing. Raise the cutting height on your machine. Cut the grass more frequently. Overlap cutting swaths instead of cutting a full swath

with each pass. Set the cutting height on the front wheels one notch

lower than the rear wheels. For example, set the front wheels at 2-1/8-inch (54 mm) and the rear wheels at 2-1/2 inches (64 mm).

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Cutting Leaves After cutting the lawn, ensure that half of the lawn shows

through the cut leaf cover. You may need to make more than one pass over the leaves.

If there are more than 5 inches (13 cm) of leaves on the lawn, set the front cutting height 1 or 2 notches higher than the rear cutting height.

Slow down your mowing speed if the machine does not cut the leaves finely enough.

Maintenance Note: Determine the left and right sides of the machine from the normal operating position.

Recommended Maintenance Schedule(s) Maintenance Service

Interval Maintenance Procedure

After the first 5 hours Change the engine oil.

Before each use or daily Check the engine oil level. Ensure that the engine stops within 3 seconds after releasing the blade-control bar. Clean grass clippings and dirt from under the machine.

Every 25 hours Replace the air filter; replace it more frequently in dusty operating conditions. Charge the battery for 24 hours (electric-start model only).

Before storage Empty the fuel tank before repairs as directed and before annual storage.

Yearly

Change the engine oil. Replace the blade or have it sharpened (more frequently if the edge dulls quickly). Clean the air cooling system; clean it more frequently in dusty operating conditions. Refer to your engine operator's manual.

Refer to your engine operator's manual for any additional yearly maintenance procedures.

Important: Refer to your engine operator's manual for additional maintenance procedures.

Note: Replacement parts are available from an Authorized Service Dealer (go to www.toro.com to find the nearest dealer) or at www.shoptoro.com.

Preparing for Maintenance 1. Stop the engine and wait for all moving parts to stop.

2. Remove the electric-start button; refer to Figure 13 (electric-start model only).

3. Disconnect the spark plug wire from the spark plug (Figure 20) before performing any maintenance procedure.

Figure 20

4. After performing the maintenance procedure(s), connect the spark plug wire to the spark plug.

5. Insert the electric-start button in the starter (electric-start model only).

Important: Before tipping the machine to change the oil or replace the blade, allow the fuel tank to

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run dry through normal usage. If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side, with the dipstick down.

WARNING Tipping the machine may cause the fuel to leak. Gasoline is flammable, explosive and can cause personal injury.

Run the engine dry or remove the gasoline with a hand pump; never siphon.

Replacing the Air Filter Service Interval: Every 25 hours

1. Use a screw driver to open the air filter cover (Figure 21).

Figure 21

2. Replace the air filter (Figure 22).

Figure 22

3. Install the cover.

Changing the Engine Oil Service Interval: After the first 5 hours

Yearly

Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.

1. Move the machine to a level surface.

2. Refer to Preparing for Maintenance (page 14).

3. Remove the dipstick (Figure 23).

Figure 23

1. Dipstick

4. Tip the machine onto its side with the dipstick down to drain the used oil out through the oil-fill tube (Figure 24).

Figure 24

5. Return the machine to the operating position.

6. Pour about 3/4 of the crankcase capacity of oil in the crankcase.

Note: Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher.

7. Wait about 3 minutes for the oil to settle in the crankcase.

8. Wipe the dipstick clean with a clean cloth.

9. Insert the dipstick fully into the oil-fill tube, then remove the dipstick.

10. Read the oil level on the dipstick (Figure 23).

If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube and repeat steps 8 through 10 until the oil level is at the Full mark on the dipstick.

If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level on the dipstick is at the Full mark.

15

Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

11. Install the dipstick securely.

12. Recycle the used oil properly.

Charging the Battery Service Interval: Every 25 hours

Electric-start model only

WARNING CALIFORNIA

Proposition 65 Warning Battery posts, terminals, and related

accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.

Wash hands after handling.

Charge the battery for 24 hours initially, then monthly (every 25 starts) or as needed. Always use the charger in a sheltered area and charge the battery at room temperature (70 or 22 C) whenever possible.

1. Connect the charger to the machine wire harness located below the electric starter (Figure 25).

Figure 25

2. Plug the charger into a wall outlet.

Note: When the battery no longer holds a charge, recycle or dispose of the lead-acid battery according to local codes.

Note: Your battery charger may have a 2-color LED display that indicates the following states of charging:

A red light indicates that the charger is charging the battery.

A green light indicates that the charger is fully charged or the charger is disconnected from the battery.

A flashing light that alternates between red and green indicates that the battery is nearly fully charged. This state lasts only a few minutes until the battery is fully charged.

Replacing the Fuse Electric-start model only

If the battery does not charge or the engine does not run with the electric starter, the fuse may be blown. Replace it with a 40-amp plug-in type fuse.

1. Raise the rear deflector and locate the battery compartment (Figure 26).

Figure 26

1. Rear deflector 3. Battery 2. Screw 4. Battery compartment

2. Wipe away any debris in the battery compartment area.

3. Remove the screw that secures the battery compartment, pull out the battery, and locate the fuse (Figure 27.

16

1

2

3

G017398

Figure 27

1. Fuse 2. Fuse holder

4. Replace the fuse in the fuse holder (Figure 27).

Note: Your machine comes with a spare fuse in the battery compartment.

5. Install the battery compartment with the screw that you removed in step 3.

6. Install the covering over the battery compartment.

7. Lower the rear deflector.

Replacing the Blade Service Interval: Yearly

Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

Examine the blade whenever you run out of gasoline. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

WARNING The blade is sharp; contacting the blade can result in serious personal injury.

Wear gloves when servicing the blade.

1. Refer to Preparing for Maintenance (page 14).

2. Tip the machine onto its side with the dipstick down.

3. Use a block of wood to hold the blade steady (Figure 28).

Figure 28

4. Remove the blade, saving all mounting hardware (Figure 28).

5. Install the new blade and all mounting hardware (Figure 29).

Figure 29

Important: Position the curved ends of the blade to point toward the machine housing.

6. Use a torque wrench to tighten the blade bolt to 60 ft-lb (82 N-m).

Important: A bolt torqued to 60 ft-lb (82 N-m) is very tight. While holding the blade with a block of wood, put your weight behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten.

17

Adjusting the Self-propel Drive Cable Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive cable. 1. Loosen the cable support nut (Figure 30).

Figure 30

2. Pull down the cable jacket (toward the machine) until there is no slack in the cable (Figure 31).

Figure 31

3. Tighten the nut on the cable support.

Cleaning the Machine Service Interval: Before each use or daily

WARNING The machine may dislodge material from under the machine housing. Wear eye protection. Stay in the operating position (behind the

handle) when the engine is running. Do not allow bystanders in the area.

For best results, clean the machine soon after you have completed mowing.

1. Lower the machine to its lowest cutting height setting. Refer to Adjusting the Cutting Height (page 9).

2. Move the machine onto a flat paved surface.

3. Wash out the area under the rear deflector where the clippings go from the housing to the grass bag.

Note: Wash out the area with the bag-on-demand in both the fully forward and fully rearward positions.

4. Attach a garden hose that is connected to a water supply to the washout port on the machine housing (Figure 32).

Figure 32

1. Washout port

5. Turn the water on.

6. Start the engine and run it until there are no more clippings that come out from under the machine housing.

7. Stop the engine.

8. Shut off the water and disconnect the garden hose from the machine.

9. Start the engine and run it for a few minutes to dry the housing to prevent it from rusting.

10. Allow the engine to cool before storing the machine in an enclosed area.

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Storage Store the machine in a cool, clean, dry place.

Preparing the Machine for Storage

WARNING Gasoline vapors can explode. Do not store gasoline more than 30 days. Do not store the machine in an enclosure near

an open flame. Allow the engine to cool before storing it.

1. On the last refueling of the year, add fuel stabilizer to the fuel as directed by the engine manufacturer.

2. Dispose of any unused fuel properly. Recycle it according to local codes, or use it in your automobile.

Note: Old fuel in the fuel tank is the leading cause of hard starting. Do not store fuel without stabilizer more than 30 days, and do not store stabilized fuel more than 90 days.

3. Run the machine until the engine stops from running out of fuel.

4. Start the engine again. 5. Allow the engine to run until it stops. When you can

no longer start the engine, it is sufficiently dry. 6. Disconnect the wire from the spark plug. 7. Remove the spark plug, add 1 oz. (30 ml) of oil through

the spark plug hole, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season.

8. Loosely install the spark plug. 9. Tighten all nuts, bolts, and screws. 10. Charge the battery for 24 hours, then unplug the

battery charger an store the machine in an unheated area. If you must store the machine in a heated area, you must charge the battery every 90 days (electric-start model only).

Folding the Handle WARNING

Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. Do not damage the cables when folding or

unfolding the handle. If a cable is damaged, contact an Authorized

Service Dealer.

1. Remove the electric-start button (electric-start model only).

2. Loosen the handle knobs until you can move the upper handle freely.

3. Fold the upper handle forward as shown in Figure 33.

Important: Route the cables to the outside of the handle knobs as you fold the handle.

Figure 33

4. To unfold the handle, reverse the steps above.

Removing the Machine from Storage 1. Charge the battery for 24 hours (electric-start model

only).

2. Check and tighten all fasteners.

3. Remove the spark plug and spin the engine rapidly using the starter to blow excess oil from the cylinder.

4. Install the spark plug and tighten it with a torque wrench to 15 ft-lb (20 N-m).

5. Perform any needed maintenance procedures; refer to .

6. Check the engine oil level; refer to Changing the Engine Oil (page 15).

7. Fuel the fuel tank with fresh gasoline; refer to Filling the Fuel Tank (page 8).

8. Connect the wire to the spark plug.

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The Toro Total Coverage Guarantee 22 in Recycler

A 2-Year Full Warranty (45 Day Limited Warranty for Commercial Use) 20 in Mulcher/Bagger

The Toro GTS Starting Guarantee Walk Power Mowers A 3-Year Full Warranty (Not Applicable for Commercial Use)

Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if used for residential purposes*; if it is defective in materials or workmanship or if it stops functioning due to the failure of a component; or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been performed.

This warranty covers the cost of parts and labor, but you must pay transportation costs.

The following time periods apply from the date of purchase:

Products Warranty Period 22 in Recycler and 20 in Mulcher/Bagger and Attachments

2 - year full warranty

GTS (Guaranteed to Start) 3 - year full warranty Engine 3 - year full warranty Battery 1 - year full warranty

Limited Warranty for Commercial Use* Gas-powered Toro Products used for commercial, institutional, or rental use, are warranted for 45 days against defects in materials or workmanship. Components failing due to normal wear are not covered by this warranty.

The Toro GTS (Guaranteed to Start) Starting Guarantee does not apply when the product is used commercially*.

Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product's engine in one or two pulls, follow this procedure:

1. Contact any Authorized Toro Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look under Lawn Mowers) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.

2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer. The dealer will diagnose the problem and determine if it is covered under warranty.

3. If for any reason you are dissatisfied with the Service Dealers analysis or with the assistance provided, contact us at:

Customer Care Department, RLC Division The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Toll free at 866-214-9807 (U.S. customers) Toll free at 866-214-9808 (Canadian customers)

Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.

Items and Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products. This express warranty does not cover the following:

Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, air filters blade sharpening or worn blades, cable/linkage adjustments, or brake and clutch adjustments

Any product or part which has been altered or misused and requires replacement or repair due to accidents or lack of proper maintenance

Repairs necessary due to failure to use fresh fuel (less than one month old), or failure to properly prepare the unit prior to any period of non-use over one month

Pickup and delivery charges

Operational misuse, neglect, or accidents

Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer

Repairs or adjustments to correct starting difficulties due to the following:

failure to follow proper maintenance procedures

rotary mower blade striking an object

contaminants in the fuel system

improper fuel (consult your Operator's Manual if in doubt)

failure to drain the fuel system prior to any period of non-use over one month

Special operational conditions where starting may require more than two pulls:

first time starts after extended period of non-use over three months or seasonal storage

cool temperature starts such as those found in early spring and late autumn

improper starting procedures - if you are having difficulty starting your unit, please check the Operator's Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to an Authorized Toro Service Dealer.

General Conditions All repairs covered by these warranties must be performed by an Authorized Toro Service Dealer using Toro-approved replacement parts. Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or consequential damages in connection with the use of the Toro Products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under these warranties.

Some states do not allow exclusions of incidental or consequential damages, so the above exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

*Residential purposes means use of the product on the same lot as your home